I only replace IC, nothing else was touched by my soldering iron. Look's creepy but it was working that way, i don't think we will found a dry joint (i was trying freezing spray) and no change. At first place i was thinking about using hotair for soldering but, that tiny resistors (on both sides) could fly away - so i'm not going to try it, just soldering iron.TRON wrote:Hmmm... Is the IC the only thing you replaced? The reason I ask is that the soldering on some of the other components isn't too hot to be honest. I've seen far worse that works just fine. My soldering on surface mount isn't great either. However, I don't have a few million pounds worth of pick and place robots and wave solder machines like "quangsushita radio factory".
Did you replace the IC with one EXACTLY the same?
What is the audio IC model?
Could you post the data sheet for the audio IC?
You have an ocilloscope probe in the photo shot. What would be good, is to look up the audio IC data sheet, and find out exactly what the audio IC expects to be driven with in terms of power supply / bias / output load.
With the above info, you could probe the inputs / outputs with the scope and even visualise the waveform in real time.
"thou shal check voltages"
Dave jones
EEV blog
Do i replace for exactly same IC?
- I think ... Yes
-so start from beginning when i open radio, i got burned IC with hole inside.
TDA2xx2L - was visible. I start digging google and found this website
http://petyamuvek.hu/kirisun_s780.htm
and PCB looks very very close, and the audio IC is:
TDA2822
and that looks like match for first and last digit in my burn, i check manual "L" stand's for "lead free" probably for RoHs.
so i put
TDA2822M
(first IC after solder burn in couple of seconds leaving another hole - same as in original, so i replace for another one and now i keep finger on "heating IC" while trying - don't let to long)
Here is pdf datasheet:
http://www.unisonic.com.tw/datasheet/TDA2822.pdf
Scope and measurements i will left for tomorrow i have un-solder IC because as soon as i press "monitor" that force to disable squelch - it's getting impossible hot to touch (i burn my finger ) - in 2 seconds, i don't want to blow another IC and i need magnification glass^^.
I do a little bling try, and "lift up" that two "fat" transistors - one going to speaker one to earpiece.
- Quiet in speaker - but IC is getting same hot... I fully understand that's not a professional way of "debugging" but i wanted to know does this hi current "leaking" by that transistors... for example do we have short before or after. Still heating so problem should be before.
I start testing diodes and found one not working (i think) labeled:
BC (they both look this same, same print and direction)
One of them have forward bias of 0.8V (i lifted one leg so it's shouldn't be affected)
second same marking read infinity on both directions <- looks like fail open to me.
I don't know for what diode replace it. After googling i found only this:
http://www.s-manuals.com/smd/bc
And it might be a zener-diode
Tomorrow i'm going try pass 6V across (that looking fail open) and test does it will start conducting. Click for enlarge, i mark measurement of diode (off the circuit of course).
Tomorrow i will try bring something more information about measurement IC pins after unsoldering IC and test of that diode what might turn to be zener.
Of course Dave have always right ^^